|
|
|
|
 |
| 大连市金州区站前街道友好街117号,116100 |
| 联系电话: +86
411-6232-8880 , 邮箱:Elwood.Dalian@gmail.com |
|
|
|
 |
|
|
| 方向控制阀 2-,3-和4-路筒式系列 |
|
| Features of our Poppet Directional Valves |
The Elwood line of DIN Poppet Directional Valves is a modern controls concept in water hydraulics-
a line of 2-, 3- and 4-way control valves incorporating the following features:
Zero Leakage - Positive, drop tight sealing is achieved by poppet type plunger assemblies with resilient seating discs, which close against heat treated stainless steel mitered seats.
Extended Poppet Seal Life - The dynamic seals nevercross ports during operation, therefore, cannot extrude into ports. These seals are wear compensating.
Minimal Valve Space Requirements - Compact subplate mounted design reduces space requirements by as much
as 50%.
Easy Valve Maintenance - All normal maintenance can be performed from the top side of the valve without removing
the valve from the system. The internals are designed eliminating all “press” fitted as ell as “selectively” locked parts or
assemblies. Cavities conform to international DIN standards
and are sleeved to facilitate seal and parts replacement.
Directional Control Function Flexibility - Main control valve function can be changed by removing the top plate and relocating the plugs in the pilot fluid passageways.
Less Inventory Required - Because such parts as poppets, seals, etc., are interchangeable between 2-, 3- and 4-way valves, spare parts inventory requirements are minimized. Exchanging the poppet assembly replaces all dynamic seals.
Built in Flow Controls - Totally independent “meter-in” and/or “meter-out” flow control from either port is accomplished by simply limiting the poppet stroke by use of the externally
accessible stainless steel flow control screw.
Maximum Efficiency of Fluid Flow - The design of the
passage-ways through Elwood Directional Control Valves,
results in outstanding valve efficiency and minimum pressure drops, allowing smaller Elwood valve size selection for most applications. Thus, it is smaller in comparison to competitive valves and requires less manifold space.
Pilot Designed to Suit Application - For heavy duty mill
type applications, our standard air actuated packed spool
pilot valve (Bulletin E82) is furnished. This valve requires
no secondary operating media.
Six Poppet Models Available - Designed for dual speed
applications. |
|
|
| |
| Directional Control Valve Design Features |
STAINLESS STEEL
FLOW CONTROL SCREW IS
EXTERNALLY ADJUSTABLE |
TOP PLATE IS EASILY
REMOVABLE FOR
POPPET INSPECTION
OR MAINTENANCE
|
MULTI-FUNCTION TOP
PLATE CONTAINS ALL NECESSARY PILOT
HOLES FOR ANY
DESIRED FUNCTION
|
2-PIECE
REPLACEABLE
STAINLESS STEEL
SLEEVES
|
STAINLESS STEEL
POPPET ASSEMBLY
|
POLYMER
DYNAMIC SEALS DO NOT CROSS PORTS
|
REPLACEABLE,
REVERSIBLE POLYMER DISC |
FLOW VOLUME CAN
BE METERED (VIA
FLOW CONTROL
SCREW) TO SUIT
ANY CYLINDER DIFFERENTIAL |
SUBPLATE MOUNTED |
|
 |
BY PLUGGING CERTAIN
PILOT HOLES, THUS
REROUTING PILOT LINES,
ANY DESIRED FLOW SEQUENCE
CAN BE ACHIEVED (See Next Box) |
 |
OUTSIDE POLYMER
PISTON SEAL IS LOADED TO THE VALVE BORE BY AN INNER SQUARE ELASTOMER RING WHICH COMPENSATES FOR PRESSURE AND WEAR ON THE OUTSIDE SEAL |
| WHEN PILOT LINE IS SWITCHED TO EXHAUST, LIFT FORCE WILL RAISE PLUNGER AND PERMIT FLOW |
REPLACEABLE,
REVERSIBLE,
RESILIENT POLYMER DISC |
BUILT-IN DECELERATION
AND SHOCK ALLEVIATION |
|
|
|
|
| Technical Data |
|
Minimum
Operating Pressure
|
400
PSI (28 bar)
(Consult
factory for pressures below 400 PSI)
|
|
Hydraulic
Media
|
HWCF,
97/3 Soluble Oil in Water,
Synthetics,
Mineral Oils and Kerosene
|
|
Viscosity
Range at 100º F (38º C) |
20
SSU (1.2 Cst.) to 1800 SSU (385 Cst.)
|
|
Maximum
Pressure Rating
|
2
Ranges
3000
PSI (207 Bar),
6000
PSI (414 Bar)
|
|
Fluid
Temperature Range
|
HWFC
35º to 150º F (2º to 65º C)
Mineral
Oil 5º to 150º F (-15º to 65º C) |
|
Recommended
Filtration
|
Minimum
- 149 Micron (100 mesh)
Recommended
- 74 Micron (200 mesh)
Optimal
- 40 Micron
|
|
Available
Valve Finishes
|
|
Finish
|
Corrosion
Resistance
|
Description
|
|
Carbon
Steel |
N
/ A |
Standard
Valve (Painted Surface) |
|
Black
Oxide |
Good |
Conversion
coating by chemical reaction to form a protective surface for
corrosion resistance |
|
Black
“T” |
Better |
Elwood’s
Black “T” surface treatment is as good as 18-8
stainless steel against salt solution spray. Corrosion resistance
according to ASTMB117, which is a salt spray test, shows that it
is significantly better than hard chrome and electroless nickel. |
|
Stainless
Steel |
Best |
|
|
|
|
| Additional Poppet Valve Feature |
Versatility:
Here are a few examples of the versatility of the Elwood Valve,
illustrating multi-purpose valves. As many as nine (9) positions are available in one valve, though normally, only 4 to 5 positions are used. This flexibility eliminates the need for additional valving and manifold space. Any existing standard 3-position Elwood Valve can be converted to provide multi-position valves. This
offers considerable versatility in the field, as design requirements change, without requiring manifold or piping changes. Basic valves are interchangeable, therefore spares are minimized.
In addition to the illustrated functions, several others are
available; contact Elwood.

|
Features:
This example demonstrates how circuit design, manifolding
and piping are simplified. This is achieved by eliminating the need for piped-in or manifolded speed and flow control valves. The Elwood Valves have integral externally adjustable flow
control screws.

|
|
|
|
| Main Pilot Valve |

Heavy-Duty Durable Design Using
Corrosion-Resistant Materials:
Seals are self-compensating. The same piston rings are used throughout. Spool is hydraulic-balanced, assuring uniform wear and eliminates concentricity problems. Designed with no-lap
fitted parts.
Versatile:
Changing the main valve function is accomplished by changing pilot spool and plugs. Multiple positions of the main valve are achieved by mounting an additional pilot valve. For additional
pilot valve information see Bulletin E82. Recommended air
supply: 60 PSI (4 bar) minimum; 120 PSI (8 bar) maximum
inrush current for 110/120 Volt 50/60 Hz and 220/240 Volt
50/60 Hz is 87 VA, holding 30 VA. |
Electronic Connector:
| TYPE 11B |
TYPE 11D |
Positive
(High) |
Negative
(Neutral) |
Standard
(DIN 43650) Hirschmann Type |
| |
| TYPE 11E |
Optional
Brad-Harrison Type |
|
1. Green
2. Black
3. White |
Hirschmann type industrial
electrical connector pattern, form B,
standard for MAC, code 11B |
|
|
|
| |
| Valve Sizing |
Valve sizing and selection requires consideration in two (2) areas:
1) PIPE VELOCITY & PRESSURE DROP
Allowable maximum pipe velocity is based on various system considerations and fluid velocity and
resultant pressure drop. Generally, the following flow rates are acceptable parameters for most
piping systems:
• for short-to-medium length runs, 26 ft/sec (8 m/sec.), and a maximum of 30 ft/sec. (9 m/sec.)
• for long piping runs, 20 ft/sec. (6.5 m/sec.)
These parameters consider pressure drop. However, to do a complete engineering analysis, one
would need to calculate the length of actual pipe runs, factoring in the number of elbows, valves,
etc., to determine the system pressure drop. In this case, Cranes Reference or other reference can
be used.
2) PRESSURE DROP THROUGH THE VALVE
For correct valve sizing, it is necessary to determine pressure drop through the valve. Due to the fact
that not all manufacturers clearly state their valve flow characteristics, it may not seem easy to
determine the pressure drop. But, it is simple when the Cv is given. The most effective method for
comparing alternative valves is by the Cv factors that valve manufacturers provide for each individual
valve. This enables engineers to calculate and compare pressure drops at system design flow rates.
This will result in selecting valves with a smaller envelope, but superior internal design and flow
characteristics and lower valve and installation costs.

|
Cv
Factor for Manifold Mounted Vavles
|
| &
|
2-Way
|
3-Way
|
4-Way
|
|
DIN
16
|
5.2
|
3.2
|
5.3
|
|
DIN
25
|
11.3
|
7.9
|
9.3
|
|
DIN
32
|
16.5
|
10.5
|
12.2
|
|
DIN
40
|
29
|
27
|
24.5
|
|
DIN
50
|
52.5
|
49.3
|
37
|
|
DIN
63
|
75
|
-
|
-
|
Total Cv for one pass thru the valve body, pressure to cylinder or cylinder return.
|
|
|
|
|